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3D Printers

Zortrax Endureal

3D Printers

Zortrax Endureal

An industrial dual extrusion 3D printer for high-performance polymers. 

Device features:


  • High-temp polymers processing capability
  • LPD Plus dual extrusion technology
  • Build space measuring 400 x 300 x 300 mm
  • Build platform heated up to 220° C
  • Printing chamber temperature user-defined up to 200° C
  • Extrusion temperature up to 480° C
  • Advanced thermal management systems
  • Advanced self-diagnostics with a wide array of sensors
  • 200-250 microns layer resolution with a 0.4 mm nozzle
  • 450 microns minimal wall thickness with 0.4 mm nozzle
  • Easily maintained

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3D print with the strongest polymers on the planet. Request a quote for Zortrax Endureal.

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Description

High-temp polymers processing 

Zortrax Endureal is an industrial machine designed for processing of high-temperature polymers* like Z-PEI 1010, Z-PEI 9085, or PEEK-based materials. Such materials require very high extrusion temperatures but offer excellent mechanical properties comparable to metal alloys. Z-PEI 9085 is an aerospace-grade polymer used to build flame-retardant elements of aircraft interiors. It is one of the few 3D printing materials cleared for use onboard the International Space Station. Z-PEI 9085 can be printed with breakaway support structures in dual extrusion mode. 

Three thermal zones 

Operating at very high temperatures, the Endureal has three thermally shielded zones. Due to this thermal shielding, the extruder and filament cables are kept in an environment not exceeding 50° C even when the chamber right beneath them is heated up to 200° C. The third thermal zone is the filament chamber where filaments are stored at optimal temperature and humidity. 

High user-serviceability 

Zortrax Endureal has been designed to be highly user-serviceable. All key components like the extruder, hotend or nozzles can be quickly replaced in-house without voiding the warranty. A maintenance kit that comes with the printer contains all necessary parts and consumables to ensure uninterrupted operation. There is no need to wait for qualified service personnel to intervene in most cases. 

Advanced thermal management

Temperatures at each thermal processing stage a polymer has to go through in the Zortrax Endureal can significantly affect the mechanical properties of the printed model. That’s why the temperatures at three crucial points i.e. at the extrusion, and the build platform and in the printing chamber can be precisely defined by the user. This way, the Endureal can be quickly fine-tuned to work with most high-temp polymers on the market as well as experimental or custom-made materials available in small amounts.  

* The unit comes with four high-temperature hotend modules. Two modules are pre-installed in the included extruders, whereas two additional modules are added in the Maintenance Kit. It is required to use a separate high-temperature hotend module with each high-temp material type used for 3D printing. 

Specification

Device

Build volume
400 x 300 x 300 mm (15.7 x 11.8 x 11.8 in)*
Nozzle diameter
0.4 mm (0.016 in)
Extruder
Dual material
Extruder cooling system
Two fans cooling the extruder, radial fan cooling the print
Hotend
High-temperature dual hotend**
Platform
Heated, aluminum plate coated with PEI
Material endstop
2 x mechanical endstop, 2 x material weight sensor
Connectivity
Wi-Fi, Ethernet, USB
Operating system
Android
Processor
Quad Core
Touchscreen
7"
Camera
Yes
Available materials (single extrusion)
Z-PEI 9085, Z-ULTRAT Plus
Available materials (dual extrusion)
Z-PEI 1010, Z-PEI 9085, Z-ULTRAT Plus, Z-SUPPORT High-Temp (breakaway), Z-SUPPORT ATP (soluble with Z-SUPPORT ATP Activator)
External materials
Printing profiles available for filaments based on PEI 9085, PEI 1010 and ABS
Support
Mechanically removed - printed with the same material as the model
Breakaway - printed with a different material than the model
Soluble - printed with a different material than the model
Material container
Spool
Material diameter
1.75 mm (0.069 in)
In the box
3D printer, Z-SUITE, Starter Kit, Maintenance Kit, spool of model material, spool of support material, spool of high-temperature model material, spool of high-temperature support material, USB memory stick.
Maintenance Kit contents: material endstop (2 pcs.), extruder filament gear (2 pcs.), extruder, filters set (carbon & HEPA) (2 pcs.), PEI plate (2 pcs.), high-temperature hotend module (2 pcs.), extruder cable.

Printing

Technology
LPD Plus (Layer Plastic Deposition Plus) advanced technology depositing melted thermoplastics with breakaway and dissolvable support structures
Layer resolution
200-250 microns (for 0.4 mm/0.016 in nozzle)
Minimal wall thickness
450 microns (for 0.4 mm/0.016 in nozzle)
Platform leveling
Automatic measurement of platform points' height
Maximum printing temperature (extruder)
480 °C (896 °F)
Maximum platform temperature
220 °C (428 °F)
Maximum build chamber temperature
200 °C (392 °F)
Ambient operation temperature
17-30 °C (63 - 86 °F)
Storage temperature
0-35 °C (32 - 95 °F)
AC input
120 V ~ 13 A 50/60 Hz 200 - 240 V ~ 9.5 A 50/60 Hz
Maximum power consumption
120 V - 1600 W 200-240 V - 2300 W

Software

Software Bundle
Z-SUITE
Supported input file types
.stl, .obj, .dxf, .3mf, .ply
Supported operating system
Mac OS Mojave*** / Windows 7 and newer versions

*In dual-extrusion mode project's dimensions cannot exceed 390 mm (15.35 in) in the X axis and/or 290 mm in the Y axis.
**Remember to use a separate high-temperature hotend module with each high-temperature material type you use.
***Since the release of macOS Big Sur, we’ve been developing Z-SUITE’s best possible operation on this system and all its future updates. The available version is fully functional, however minor bugs may occur.

Materials & Accessories